XGNB-N-AC Pipe Pressure Bursting Testing Machine

The product meets the standards of ISO 1167, GB6111, GB/T15560, ASTM D1598, ISO9080, GB 18252, CJ/T108-1999, YD T841 and ASTM F1335 on long-term pressure test methods and instantaneous burst test methods for plastic pipes and composite pipes, and is applicable Used for static internal pressure test of PVC, PE, PPR, ABS, etc. and composite pipes.

① Configuration Instructions

1.1 Host: (6 channels)
1. Pressure control unit 6 pieces per channel
2. Solenoid valve (Netherlands) Two pieces per circuit, 12 pieces
3. Sensors (Switzerland) 6 units per channel
4. Shunt booster valve 6 pcs per channel
5. Shunt relief valve, one per channel, 6
6. Shunt shut-off valve, one for each road, 6
7. Shunt single valve 6 valves per circuit
8. Main flow regulating valve, one per channel, 6
9. The main pressure relief valve, one per channel, 6
10. 7 energy storage devices
11. A set of pressure stations for water production in the United States
12. A set of pressure-resistant software and interface (Chengde Precision)
13. A set of DELL computers and HP color inkjet printers

② Performance introduction
1. Host (included)
A. One “precision pressure microcomputer control unit” for each channel (true branch control-to prevent a system from controlling multiple channels and affecting all channels when the system has problems-some existing products use one system to control multiple channels) Microcomputer control, you can set and control the pressure, accuracy, time and other parameters of the road independently when the upper system computer is not turned on; the pressure, time, status (eight) are displayed in real time and the data of each parameter is stored. (To prevent data loss when the system computer is offline, it can store up to 8760 hours of pressure data-when some products are offline, no data is equal to this period of time. The test is useless); at the same time, it can distinguish boost, pressure compensation, pressure relief, and overpressure. , Running, ending, leaking, and bursting eight kinds of test states; automatic identification of “effective test time” (the time when the pressure is within the set pressure control tolerance zone), “invalid time”, “remaining time” and other time parameters. At the same time, the relationship between “set time” and “effective time” is automatically adjusted so that the test will only stop automatically when the “effective time” reaches the “set time” (to prevent “failure time” and “invalid time” during nights, holidays, etc. When the system stops when the time is not up)
B. The control piezoelectric valve imported from the Netherlands, two per circuit. Due to the adoption of advanced pressure control methods synchronized with Denmark, the two electric valves can be operated separately according to the procedures and test conditions to achieve a wide range of applications (Ø20—Ø800PE tube) and high pressure control accuracy (better than ±1% up to ±0.01MPa) ) Requirements.
C. A set of water pressure stations imported from the United States, which have better performance than domestic water pressure test pumps and gas-driven water pumps equipped with some products (gas-driven water), longer life, low noise and no air pump (source).
D. One Swiss high-precision sensor for each channel, to ensure that the resolution is 0.01MPa and the maximum pressure control accuracy reaches the set value of ±0.01MPa.
E. There are several pipeline check valves for each channel.
F. DELL brand computer and a set of HP color inkjet printer

③, 1 set of constant temperature water tank
450 horizontal constant temperature water tank: (maximum 450 pipes)
Internal dimensions (length, width and height): 1800*640*900mm,
External dimensions (length, width and height): 2500*1010*1055mm
Temperature control system: a set of 15-95℃
Contains: temperature control box
Low temperature refrigerator 1
The main technical parameters:
This series of constant temperature medium tanks (water tanks) are necessary supporting equipment for long-term hydrostatic test, pipe pressure resistance, and instantaneous blasting test of various plastic pipes such as PVC, PE, PP-R, ABS, etc., and are used for scientific research institutes and quality inspection departments. And the necessary testing equipment for pipe production enterprises.
Comply with GB/T 6111-2003, GB/T 15560-95, GB/T 18997.1-2003, GB/T 18997.2-2003, ISO 1167-2006, ASTM D1598-2004, ASTM D1599 and other standards.
Features
Box structure The structure is reasonable in design, and multiple samples can be tested simultaneously, and related independent operations can be performed without affecting each other. Stable temperature control and high precision. All water contact devices are made of stainless steel (pipes, pipe fittings, heaters, valves, etc.); the bottom of the box is structured, which can carry the weight of the medium and pipe samples in the box; the inside of the box is equipped with sample hanging rods, It is convenient to place the sample.
The temperature control system is controlled by an intelligent interface, and the temperature and control tolerance (upper and lower limits) can be arbitrarily set for PID adjustment. At the same time, it has a recording function that can record the temperature data of the water tank for hundreds of hours, and it can be transmitted to the serial port or USB port. Display the curve in the computer.
The circulation system adopts imported brand high-efficiency circulation pump, with strong circulation capacity and good temperature uniformity.
The box body is anti-corrosion. The inner tank is made of high-quality stainless steel, which will not be rusted after long-term use; the exterior is sprayed with anti-rust steel plate, which is beautiful and generous.
Excellent insulation performance Using high-quality insulation materials (the thickness of the insulation layer is 80mm-100mm), the inner and outer layers of the box are fully isolated to effectively avoid heat conduction, and there are measures to reduce thermal bridges (short-circuit), and heat preservation and power saving.
Water level measurement/intelligent water replenishment: It can have water level measurement system and intelligent water replenishment system, no need to add water manually, saving time and effort. The water replenishment system is controlled by the temperature signal when the water level measurement system determines that it is necessary to replenish water. The water replenishment is only performed under a constant temperature state, and the water replenishment flow is adjustable to effectively ensure that the water replenishment process does not affect the temperature stability of the water tank.
Automatic opening: The lid of the large water tank is opened pneumatically, and the angle can be controlled at any angle, which is safe and convenient to use, and saves time and effort.
Compatible performance: It can not only be used with XGNB series test hosts of different specifications, but also can be effectively connected with international common brand test hosts.
technical parameter
1. Temperature control range: 15℃～95℃
2. Temperature display accuracy: 0.01℃
3. Temperature control accuracy: ±0.5℃
4. Temperature uniformity: ±0.5℃
5. Control mode: intelligent instrument control, which can record temperature data for hundreds of hours
6. Display mode: LCD display in Chinese (English)
7. Opening method: pneumatic opening
8. Data interface: The communication line can be used to connect to the computer, and the PC can monitor and record the temperature data and curve changes in real time.
9. Other functions: It can have an automatic water replenishment device, and the water replenishment process is intelligent, which will not affect the ongoing test process and results.
10. Material of inner tank: The inner tank of the water tank, pipes, pipe fittings and other parts in contact with water are made of high-quality stainless steel.

④. Product Features
1. Distributed control: that is, the “precision pressure microcomputer control unit” on the host and the host computer can be controlled and run independently, and can be online and shut down at any time.
2. From the main system pressure to the pressure of each branch, and then to the different output ports of each branch, an independent control loop is formed, which is isolated from each other and used separately.
3. Each branch is equipped with a “precision pressure microcomputer control unit” designed based on the concept of industrial computer, which can not only operate for a long time without failure, but also prevent other channels from being unavailable due to a failure of one channel (some products on the market use a set of control systems to control each Branch).
4. The core pressure control element is a solenoid valve imported from Germany, which can ensure safe operation for millions of times.
5. There are multiple solenoid valves in each circuit, which are controlled by software programs according to the actual pressure setting to ensure that the pressure is overshoot and the pressure is maintained at a value higher than ±1%.
6. Each branch can also be set with 1-3 output ports, and these three output ports can also be isolated from each other (but can be pressure-compensated), used alone and timed, but each output port can only use one pressure at the same time.
7. The system is designed for rust prevention, and the pressure output tube ensures that it will not be aged for a long time at 95°C.

⑤ Main Technical Parameters
A. Pressure range 0-10MPa (maximum pressure 16MPa)
B. The resolution is 0.001 MPa at 0-10 MPa, and the resolution is 0.01 MPa at 10 MPa or more
C. The precision of pressure control is better than ±1% (pressure control tolerance zone is adjustable-up to ±0.0001 MPa)
D. Each control parameter (pressure, time, precision) can be input or adjusted through the upper computer (precision pressure micro-control unit) or the lower computer (computer).
E. The upper and lower computers can display the time (up to 9999 hours 59 minutes 59 seconds) pressure (three digits after the decimal point) and eight test states (boost, pressure compensation, pressure relief, operation, end, leakage, Burst) At the same time, there will be an audible and visual alarm when there are four states of overpressure, over, leak, and burst.
F. Due to the distributed control mode of dual computer control, the lower computer can be disconnected or turned off for a long time without affecting the system work, and it can ensure that the test data is not lost (maximum 8760 hours)
G. It can observe, analyze, query, store, print, test curve (pressure-time) and start time, set time, current time; valid time, invalid time; remaining time, overpressure time, pressure compensation time, etc. parameter.
⑥. Fixture:

■ A series pipe sealing fixture
This series of pipe and pipe sealing fixtures are mainly used for the clamping and sealing of pipe samples such as PVC, PE, PP-R, ABS, composite pipes for hydrostatic test, blasting test, negative pressure test, etc.

Standards compliant:

Comply with GB/T 6111-2003, GB/T 15560-95, GB/T 18997.1-2003, GB/T 18997.2-2003, ISO 1167-2006, ASTM D1598-2004, ASTM D1599 and other standards.
Features:

This series of sealing fixtures are precision-machined and cast in the A-type radial sealing method. They are made of high-quality stainless steel materials. The supporting parts are also made of stainless steel materials. They have extremely high compressive strength and are free of rust in long-term use.

Patented technology product, its structure is optimized and reasonable, the sealing performance is excellent, the installation is convenient, and its clamping success rate reaches 100%.

The closed end of the clamp is designed with a drum structure, with a large force area, a small pressure bearing, and a thin wall, which reduces the overall weight of the clamp (lightweight design, easy to handle and install); the clamping frame and the specimen contact surface is serrated , Increase the clamping force, avoid the occurrence of sample detachment (high clamping success rate), the axial deformation of the “○” seal ring is not affected by the clamping force between the clamping frames (to avoid leakage) , Thus the overall sealing effect is good, the weight is light, easy to install and disassemble, and save time and effort.

It has strong versatility, and the standard interface is not only suitable for XGNB-N series test hosts, but can also be used in conjunction with other international brand test machines.